Project: Chevy Van G30

06.01.2008planning the floor - 17.01.2008wheelhouse isolation - 03.02.2008various work - 09.02.2008finish bottom plates - 20.02.2008checker plate, Binford and slatted frame - 25.02.2008laying the PVC-floor - 01.03.2008installation of the checker plates - 29.03.2008bed legs and a bit of electronics - 05.04.2008mounting bed legs and starting with furniture - 05.05.2008progress with furniture - 19.06.2008furniture, electronics, lock and towbar - 10.07.2008electrical box and various small stuff - 07.08.2008Ok, push the button - 27.09.2008luggage net and bolted electrical box - 26.10.2008storage, leatherette and advertising - 15.11.2008start of the winter project - 04.01.2009preparing the upholstering of the leatherette - 21.01.2009cutting the leatherette - 08.02.2009finished cutting the leatherette - let's start upholstering! - 01.03.2009stapling and painting - 15.03.2009engine cover and sun visors - 29.03.2009dashboard painted and ceiling partly done - 05.04.2009ceiling, checker plate and rosewood - 09.04.2009installing the dashboard - 26.04.2009final spurt side panels, furniture re-installation and stereo - 10.05.2009door panels and cabinets - 31.05.2009carpet, window sealing, stereo and cutting fabrics - 23.08.2009various work during sommer - 06.09.2009installing stereo, part 1 - 27.09.2009installing stereo, part 2 - 20.10.2009front mud flaps and hifi switch - 24.10.2009installing the loudspeakers - 07.11.2009Loudspeakers, mud flaps and upholstery bandpass-box - 20.12.2009upholstery, shoe cabinet, sun visors and sidemarkers - 31.12.2009shoe cabinet and back door finished, carpet opening started -

Preparations for the work with the leatherette

The leatherette was waiting in the garage for being processed for a long time, but now it's a little bit complicated: I changed the plans for the furniture, so my cutting plans for the leatherette are not valid anymore.

The first thing to do now is to think about how the furniture will look like and where it's possible to tacker and where not...

Surface of the imitation leather in 3D

Again I first created a 3D model of the surface of the leatherette.

So I grabbed my old 3D models of the furnitures and tried to find out the best cutting.

In the left image you see the original plan for the kitchen box. On the right the final leatherette surface.

original plan kitchen box
original plan kitchen box
leatherette surface
leatherette surface

transfer from 3D to 2D

Well, I had the actual surfaces. And I had to worry me where I can pull the leather around the edges to tack it. The kitchen box gave a number of problems because of the slope. One single piece does not work, many pieces are bad because of the (visible) interfaces. I have managed to obtain the kitchen box (no doors) in 2 parts, you need this to work but with cutting edges. This cutting edge, I will cover with decorative trim. Then looks like a deliberate embellishment ;)

In the following picture the final result. All 3-D surfaces flattened into 2D patterns, and tagging all tacking areas and colored red.

pattern for cutting
pattern for cutting

testing the leatherette on the ceiling

After all the dimensioning on the computer I'm in the garage and cut out a pattern of imitation leather.
Then I examine this pattern around the edge of a roof liner element folded to see if the ceiling together with 2 layers of leather at all fits in the mounting slots on the roof.

It fits perfectly. We have to flatten the edges of the wooden plates a little bit. The Pavatex is about 5mm thick, that would never fit into the slot. It's still about 2 mm thick, with the leather will continue to hold a bit tight.

ceiling plate with leathetette, fitting
ceiling plate with leathetette, fitting