Project: Chevy Van G30

06.01.2008planning the floor - 17.01.2008wheelhouse isolation - 03.02.2008various work - 09.02.2008finish bottom plates - 20.02.2008checker plate, Binford and slatted frame - 25.02.2008laying the PVC-floor - 01.03.2008installation of the checker plates - 29.03.2008bed legs and a bit of electronics - 05.04.2008mounting bed legs and starting with furniture - 05.05.2008progress with furniture - 19.06.2008furniture, electronics, lock and towbar - 10.07.2008electrical box and various small stuff - 07.08.2008Ok, push the button - 27.09.2008luggage net and bolted electrical box - 26.10.2008storage, leatherette and advertising - 15.11.2008start of the winter project - 04.01.2009preparing the upholstering of the leatherette - 21.01.2009cutting the leatherette - 08.02.2009finished cutting the leatherette - let's start upholstering! - 01.03.2009stapling and painting - 15.03.2009engine cover and sun visors - 29.03.2009dashboard painted and ceiling partly done - 05.04.2009ceiling, checker plate and rosewood - 09.04.2009installing the dashboard - 26.04.2009final spurt side panels, furniture re-installation and stereo - 10.05.2009door panels and cabinets - 31.05.2009carpet, window sealing, stereo and cutting fabrics - 23.08.2009various work during sommer - 06.09.2009installing stereo, part 1 - 27.09.2009installing stereo, part 2 - 20.10.2009front mud flaps and hifi switch - 24.10.2009installing the loudspeakers - 07.11.2009Loudspeakers, mud flaps and upholstery bandpass-box - 20.12.2009upholstery, shoe cabinet, sun visors and sidemarkers - 31.12.2009shoe cabinet and back door finished, carpet opening started -

progress with furniture

all sidewalls installed

All sidewalls are now installed. Also 2 floors for the future boxes. Now what0s missing is the roof above everything and the frontwall.

Seitenwände eingebaut
installed sidewalls
hier kommt der Kasten hin
behind the driver seat is a small box planned

furniture construction

With my brother and our grandfather we build a piece of furniture that fits behind the driver's seat. This will be the kitchen cabinet.

First I created a detailed scale model in Google Sketchup to see unforeseen problems in advance. In addition, you can print out all the 3D views with all measurements.

The furniture must now be dressed up inside with felt or something like that and inside is a foam-reference on it, as well as the rest of the furniture. Then the furniture is bolted or fixed to the timber side wall and a sheet metal cross-brace.

Van Innenraum Planung Kästchen 2
Model of the front left
Van Innenraum Planung Kästchen 3
Model from left rear
Winkel fräsen
For testing we mill an angle ...
Winkel prüfen
... and immediately examined if it works in practice.
Kasten - Winkel prüfen
Again, we have always looked at clean angles.
Kastenboden eben schleifen
But the ground was a little uneven, so we sanded everything.
Regalhöhe festlegen
The shelves should fit 1.5l pet bottles.
Rutschstopp im Regal
And the product on the shelf will not slide down at every corner ...
eingebautes Regal
... so it should have sufficient grip.
Regalschienen
Rail around the corner.
Kasten Aussen fertig
And finally, even to the door hinges (a knob with a locking system I need to get yet)
Kasten platziert
Painted and positioned!
Kasten gefüllt zur Probe
Well, since I was surprised by grandfather: bottle-holder with "samples".